DyssolTEC · Particle process simulation
Particles in motion
Processes under control
Simulation tools for solids processes — at every scale, from individual particles to entire production facilities.
DyssolTEC develops simulation software for solids processes and offers the service and consulting to go with it. Our tools let process engineers model dynamic solids processes end to end, track changing particle size, moisture, and composition, and test plant designs before they are built, from a single particle up to a complete production line.
Macroscale
Dyssol Pro is a dynamic flowsheet simulator for solids production. It connects unit operations such as dryers, granulators, mills, and classifiers into a single particle-aware flowsheet, so you can run sensitivity studies, optimize operations, and understand a process before committing capital. Dyssol Pro comes with enterprise support, custom unit models, and validated workflows.
See Dyssol Pro →
Microscale
MUSEN is our open-source DEM framework. It resolves the motion and contacts of millions of individual particles, which is how teams study mixing, breakage, and microscale effects that bulk models cannot capture. MUSEN is accelerated by CUDA/GPU, allowing simulations on regular desktop PCs. Used with Dyssol Pro, the two scales give a complete picture of how particles behave inside real equipment.
See MUSEN →Engineering partnership
Our simulation engineers build custom models and machine implementations into your flowsheets, deploy simplified on-premise apps for operators, and use data engineering and machine learning to create data-driven and hybrid models that pair physics with data. Alongside this we support scale-up and debottlenecking and train engineers, researchers, and operators across pharma, chemicals, food, and mining.
See our services →Trusted across particle-driven industries, where particle behaviour drives quality and yield.
Pharma Granulation, coating, and drying, from single-particle contacts in DEM to full tableting lines in the flowsheet.
Chemicals Catalysts, crystallization, and solids handling, resolved at particle scale and across the whole process.
Food Spray drying, agglomeration, and powder handling, modelled grain by grain and as a connected plant.
Mining Comminution, classification, and transport, from individual breakage events to the full mineral circuit.
Dyssol is an attractive tool for our solids production processes to gain a deeper understanding and to push our operations to their limits. With DyssolTEC, we have found a strong partner for future cooperation.